Introduction
An ultrasonic bath, also called an ultrasonic cleaner, is a device for the rapid and complete removal of contaminants from objects immersed in a liquid tank using high-frequency ultrasonic waves. These inaudible ultrasonic waves perform a mild exfoliation action within the liquid in the ultrasonic cleaner, removing contaminants from all surfaces in contact with the liquid.
An ultrasonic bath is actually a metal container with some water inside it. A device connected to this container generates ultrasonic waves. One of the uses of ultrasonic bath products is to disperse particles in a solution and, as a result, to homogenize the desired solution. These waves can break the bonds between clumps and increase the quality of the solution. In fact, the newest and most professional means for cleaning equipment is ultrasonic bath products. Other applications of ultrasonic cleaners include disinfection, HPLC degassing, homogenizers, washing of various parts, injector cleaning, cleaning of surgical instruments and fine gold and micron-sized objects.
One of the important applications of ultrasonic waves is the use of the impact caused by the cavitation created by it in the ultrasonic cleaning process. The general principles of this method are based on immersing the desired parts in a medium liquid, which is vibrated by an ultrasonic wave generator with a very high frequency and intensity, and when cavitation occurs, it washes and cleans the part. The use of ultrasonic waves has various and interesting applications due to their properties. Ultrasonic bath products (ultrasonic cleaners) use ultrasonic waves to separate fat particles and contaminants on the surface of the object and clean the object. An ultrasonic cleaning system consists of three main parts: a power supply, a transducer (piezoelectric), and a chamber.
Applying an input signal from the power supply to a piezoelectric causes it to vibrate, and the transfer of this oscillation from the chamber wall to the liquid inside can affect the liquid molecules and create the phenomenon of cavitation. Cavitation is the result of the pulsation in the ultrasonic cleaning process, which occurs when the input frequency of the power supply changes and can have various effects on the object being cleaned.
Ultrasonic bath applications
High-quality cleaning and cleaning of items with many pores and points that are not easily accessible are among the applications of ultrasonic baths.
The quality of cleaning in an ultrasonic cleaner depends on several factors, including ultrasonic power, ultrasonic frequency, type of cleaning solution, temperature of the cleaning solution, type of contamination and type of parts to be cleaned, and washing time. The higher the ultrasonic power density, the more complete the cleaning will be.
Also, the higher the temperature of the solution, the easier it is for contaminants to be removed from the part. Also, the higher the frequency of an ultrasonic device, the more parts with pore spaces it can clean.
Another feature that greatly improves cleaning performance is degassing the solution. Some ultrasonic bath devices have a feature called Degas mode. In this mode, the device uses a pulsed operation to remove gases from a solution, which improves cleaning quality.
Every time we use a solution, there is some gas in the solution and it is dissolved in it. These gases, including nitrogen, oxygen and carbon dioxide, absorb the energy created by the ultrasonic transducers after turning on the device, and as a result, less power reaches the solution itself to perform the washing operation. By using the Degas feature and removing these gases from the solution, you will see a significant improvement in the quality of the washing.
Ultrasonic bath use in jewelry:
Ultrasonic baths are very suitable for use in jewelry and goldsmithing because the gentle cleaning process of this device does not damage the delicate parts of the jewelry and cleans parts of it that are very difficult to clean with traditional methods accurately, effectively and easily; In addition, there is no need to disassemble the jewelry. Also, with this method, completely clean, shiny and brand new jewelry can be introduced to the market.
Ultrasonic Bath Application in Watchmaking:
Ultrasonic baths are used by almost all major watch manufacturers as well as watch repair shops as a key tool for production and service. In this application, 40 kHz generators are usually used because the various parts of the watch have tiny pores and a high washing frequency is required to deal with the remaining contaminants in these pores.
Ultrasonic Bath Application in Medicine:
Many types of medical products, instruments and equipment must be thoroughly cleaned and sterilized in accordance with the highest safety standards. Due to the strict cleaning standards and high levels of contamination and infection, ultrasonic cleaners have become a top priority in most healthcare settings and are always an important part of the sterilization process of medical equipment in medical centers and hospitals.
Application of ultrasonic baths in dentistry:
According to the standards developed by the World Health Organization (WHO) and other health organizations, the use of ultrasonic cleaners to clean dental instruments before placing them in an autoclave has been emphasized.
The reason for this emphasis is the high sensitivity of dental instruments that are in direct contact with the patient, and the slightest contamination remaining in these instruments can lead to irreparable harm to people.
According to the protocol for sterilizing dental instruments, these instruments must be washed using an ultrasonic cleaner before placing them in the autoclave to remove all contamination, blood tissue, and saliva from the instrument so that during the autoclave process, hot steam comes into direct contact with all parts of the instrument and the piece is sterilized correctly and completely.
Laboratories:
One of the most difficult tasks in a laboratory is definitely washing laboratory containers and instruments from blood, protein, fungi, bacteria, or chemical residues. The specific and sometimes small dimensions of these containers and tools and the high adhesion of materials to them mean that washing them usually takes hours and probably does not produce very good results. An ultrasonic bath is a great solution to this problem.
Because you just need to place these containers in the tank of the device, turn on the device and after a few minutes, all the tools and containers are delivered clean.
Homogenization:
In many industries, there is a need to create a homogeneous solution. This homogenization can be done using mechanical stirrers, but with this method, it takes a long time to stir the solution to achieve a completely homogeneous solution.
An ultrasonic bath can also do this job well. In fact, ultrasonic waves create microscopic turbulence within the solution by entering the solution and creating millions of tiny bubbles inside it. This turbulence is so powerful that it makes the solution completely uniform and homogeneous in an incredible amount of time.
Industrial parts:
Washing injectors, metal parts of valves, removing wax, oil, grease and rust from various parts and components including plastic, glass, steel and light and non-ferrous metals are other uses of the ultrasonic bath.
With a suitable solution and a few minutes of washing with an ultrasonic cleaner, the parts become amazingly new.
Automotive and Auto Repair:
An ultrasonic cleaner can thoroughly remove carbon deposits, grease, and other types of contaminants from injectors, carburetors, exhaust manifolds, cylinder blocks, motorcycle engines, and many other automotive parts.
It can also be used on smaller parts such as plugs and bolts. Ultrasonic cleaners can also be used in the marine industry on inboard and outboard engines because the cleaning process on aluminum parts is both precise and gentle, which reduces the risk of future corrosion.
Electronic boards:
Another use of ultrasonic cleaners is to clean electronic boards, including mobile boards, computers, electronics, and mining devices, from solder oil, possible chips between board parts, and dust that settles on these boards over time and severely affects the performance of these boards.
This device cleans all parts of the board from any type of dust and oil in a few minutes, simply and with extraordinary power and precision.
Advantages of ultrasonic baths:
Ultrasonic baths are environmentally friendly.
Using them saves time, energy and money.
Several parts of a part can be washed correctly and accurately at the same time.
It is simple to use and only requires one operator.
The useful life of the parts increases due to thorough and gentle washing.
It is flexible and can be used for many applications.
Competitors in the Russian-Eurasian market
Elma ultrasonic bath
This device is also another ultrasonic cleaner made in Germany. Elma can be considered the first company to produce ultrasonic cleaning devices worldwide. Elma ultrasonic cleaning devices are produced in different models with capacities from 0.8 to 28 liters. The maximum ultrasonic power is 300 watts and the maximum thermal power of the Elma ultrasonic bath is 1200 watts. Its body is made of steel and is of high quality. This type of ultrasonic has a cleaning chamber made of stainless steel and is very durable, and its simple design has made it popular among many people.
Ukoke Professional Ultrasonic Cleaner
The Ukoke ultrasonic cleaner is an American brand and is perfect for those looking for a portable and affordable device. Fragile items such as jewelry, eyeglasses, or sunglasses can be easily cleaned with this device. It is very easy to operate and its small size and light weight make it easy to carry. Please note that this type of ultrasonic cleaner is not suitable for cleaning large items.
Branson Ultrasonic Cleaner
This brand is actually an American brand that specializes in the production and manufacture of desktop ultrasonic baths. Branson is one of the top brands in the field of washing machines, which is also very economical and cost-effective. The size of this device is only 5 inches and is lightweight. This device is used to wash small and small objects. Branson ultrasonic is widely used in microscopic cleaning of watch parts, metal parts, and electrical parts, etc. in small sizes. The power of the device is between 50 and 60 Hz and is also equipped with a 5-minute timer. The presence of this timer allows for quick cleaning and washing. This reputable American company produces the best types of ultrasonics that are unparalleled in efficiency. The positive features of this device include its lightness and portability, as well as its fast and powerful cleaning of microscopic parts. This brand specializes in the manufacture and production of powerful and high-power ultrasonic cleaners that are capable of washing and cleaning very small to medium-sized objects.
Bandelin Ultrasonic Bath
Another famous brand among the best ultrasonic cleaners is Bandelin Ultrasonic. The ultrasonic baths of this German company are produced and supplied for three types of laboratory, pharmaceutical and industrial applications, which are unparalleled in terms of quality. The volume of Bandelin ultrasonic cleaner devices ranges from 0.9 to 230 liters. The minimum ultrasonic power is 40 watts, and the maximum ultrasonic power in the largest Bandelin model is 12 kW. Also, the maximum thermal power of Bandelin devices, which is related to the 230-liter device, is 7200 watts. The tank of Bandelin ultrasonic baths is made of high-quality steel and is connected to a filter for disinfection and degreasing. You should know that you can adjust the temperature of this device from 30 to 80 degrees Celsius. This model is used in various refrigeration and heating industries, computer boards, food industries, especially dairy, pharmaceuticals, railway, marine, aviation industries, etc.
Codyson Ultrasonic Cleaner
Codyson is one of the famous Chinese brands. Codyson has different models for different applications. Its beautiful design and light weight are very noticeable. It is also equipped with a water heater, which is an important feature among ultrasonic baths. You should know that this device is not very suitable for large or large parts due to its small volume. This type is used in medical and dental offices, clinics and clinics.
Granbo Ultrasonic Cleaner
Granbo is a famous Chinese brand with more than 27 years of experience in ultrasonic cleaning systems, dedicated to small ultrasonic cleaning machine is generally used for cleaning parts, medical equipment, laboratory supplies and other objects. There are currently many brands of small ultrasonic cleaning machine on the market. How to choose to become a user problem of which brand of small ultrasonic cleaning machine is good? I believe many users have such questions in mind. How to judge whether a brand of ultrasonic cleaning machine is good or bad, the following points are very important.
GT SONIC
is a leading manufacturer and exporter in China of ultrasonic cleaning products and solutions and equipment for customers all over the world. Which is a collection of ultrasound technology research, ultrasonic product development, production, sales and technical services in As a well-known expert in the ultrasound technology solutions industry, GT SONIC is currently the most comprehensive power enterprise in this field, also the only leading public company.
Ultrasonic cleaner to apply the cavitation effect produced in the cleaning liquid by
Ultrasonic waves can accelerate the dissolution and decomposition of dirt and grease.
It is of the parts being cleaned and has excellent cleaning effect on the blind hole and its internal holes
The container is fast in cleaning, efficient, innocuous on the surface and reduce in work
Functions such as temperature increase, power adjustment, dual frequency, high frequency (59K, low noise and suitable for precision cleaning), switching frequency for users to choose. The company is based on international standards
More reliable, higher efficiency, much lower noise and more effective cleaning.
1.DTD Adjustable Heating Ultrasonic Cleaner Series
2.DT Heating Ultrasonic Cleaner Series
3.D Digital Ultrasonic Cleaner Series
4.DTY Multi-frequency Ultrasonic Cleaner Series
5. DTS Dual Frequency Ultrasonic Cleaner Series
Our customers from Russia purchase more than 2 million cleaners from our company annually, and mainly sell them to opticians, dental clinics, jewelry stores, etc.
https://www.scientzbio.com/ultrasonic-cleaner/export-russian-ultrasonic-cleaner.html
Industrial Ultrasonic Cleaner
UltraTecno has been dedicated to the design and distribution of new industrial ultrasonic cleaning equipment for over 45 years, and is headquartered in Spain. We are committed to providing our customers with the best service and the latest advances in science and technology in industrial ultrasonic cleaning machines. We are currently one of the world’s leading companies specializing in the development of industrial ultrasonic cleaning equipment.
Ultrasonic technology is a clean and environmentally friendly technology that is constantly paving the way for market entry and has a good position among its competitors. In fact, this new technology offers important advantages compared to more traditional methods.
First of all, it is worth mentioning its scope of application. UltraTecno uses ultrasonic industrial cleaning equipment to serve all its customers, whether in the automotive, transportation or food industries.
Skymen Ultrasonic Cleaner
It is a great tool for cleaning hard and metal parts. Due to the use of high-quality metal in the construction, it has increased wear resistance and strength. The ultrasonic cleaner quickly and gently removes dirt, disinfects and sterilizes without damaging objects. It is suitable for jewelry, metal cleaning, inkjet items, etc.
Conclusion of Ultrasonic Cleaner Market Research in Russia
Given that Russia does not have any production in the field of Ultrasonic Cleaner and all the goods available in the Russian market are imported and China has the largest market in Russia.
Entering this market is economically justified if the Iranian manufacturer’s price can compete with the prices of Chinese companies.
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