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The design and construction industry of small oil refineries in Russia

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  • Russia is one of the largest oil producing countries in the world and has several large refineries. Here are some of the largest refineries in Russia:
    Rosneft: Rosneft is the largest oil company in Russia and operates several refineries in the country, including the Komsomolsk and Achinsk refineries.
    Lukoil: Lukoil is the second largest oil company in Russia and operates several refineries, including the Volgograd and Perm refineries.
    azprom Neft: Gazprom Neft is a subsidiary of Gazprom and operates several refineries, including the Omsk and Moscow refineries.
    Surgutneftegas: Surgutneftegas is one of the largest oil companies in Russia and operates the Surgut refinery.
    Tatneft: Tatneft is a major oil company in Russia and operates the Nizhnekamsk refinery.

    6. Bashneft: Bashneft is a subsidiary of Rosneft and operates the Ufa and Noviy refineries.

    These refineries have a combined capacity of over 5 million barrels per day and play an important role in the Russian oil industry.

    Small Oil Refinery Industry in Russia

    The small oil refinery industry in Russia is growing.

    Given the country’s need to produce clean fuels and reduce dependence on fuel imports, these refineries have been considered as an economical and local solution for producing clean fuels for domestic consumption and export to other countries, as well as due to their lower cost, shorter construction time, and ability to adapt to different types of oil, including heavy and crude oil.

    These refineries can serve as a smaller and cheaper alternative to larger refineries in Russia.

    Given the high volume of oil production in Russia, the establishment of small refineries has been proposed as a solution to improve the state of the refining industry in Russia. These refineries are built locally and in areas where oil is extracted and can contribute significantly to the economic development of local areas and create jobs.

    The engineering and construction of a small refinery in Russia involves several stages and considerations.

    1. Feasibility Study: The first step is to conduct a feasibility study to assess the feasibility of the project. This includes analyzing the market demand for refined products, projected costs and revenues, and potential risks and challenges.

    2. Site Selection: Once the feasibility study is complete and the project is viable, a suitable location for the mini-refinery is identified. Factors to consider include proximity to crude oil sources, transportation infrastructure, availability of water and electricity, and environmental regulations.

    3. Regulatory Approvals: Before construction can begin, the project must obtain all necessary permits and approvals from government agencies and local authorities. This includes environmental permits, land use permits, and construction permits.

    4. Engineering and Design: The mini-refinery is designed and engineered considering the type of crude oil to be processed, the desired output of refined products, and the specific technologies and equipment required.

    5. Procurement: The necessary equipment and materials are procured, which can involve sourcing domestically or internationally.

    6. Construction: The actual construction of the mini-refinery takes place, which can take several months and involve several contractors and workers. This includes the construction of processing units, storage tanks, pipelines, and other infrastructure.

    7. Testing and Commissioning: Once construction is complete, the mini-refinery undergoes testing and commissioning to ensure that all systems are working properly and the refinery can operate safely and efficiently.

    8. Operation and Maintenance: The mini-refinery is then operated and maintained throughout its lifespan, which can range from several years to over a decade. This includes regular maintenance and upgrades to ensure the refinery remains competitive and meets regulatory requirements.

    In general, engineering and construction of a mini-refinery in Russia is a complex process that requires significant investment and expertise. However, mini-refineries can offer several advantages over large refineries, including lower capital costs, faster construction times, and greater flexibility in processing different types of crude oil.

    Top Engineering Companies for Small Refineries in Russia
    NefteProm Engineering: This company provides engineering and construction services for mini-refineries and related equipment and technologies.
    Tekhneft Engineering: Tekhneft Engineering offers turnkey solutions for small refineries, including design, engineering, construction, and commissioning.
    EnergoStroyMontazh:EnergoStroyMontazh specializes in the design and construction of small and medium-sized refineries, as well as the installation of related equipment and infrastructure.
    Promyshlennye Mashiny: The company offers a wide range of engineering and construction services for mini-refineries, including design and installation of processing units, storage tanks and pipeline systems.
    Gidrostroy: Gidrostroy is a Russian engineering company that provides services in the field of oil and gas processing, including the construction of small refineries.
    Top large international engineering companies building small refineries in Russia

There are several large foreign engineering companies that specialize in building mini-refineries and operate in various countries around the world, including Russia. Here are a few examples:

Black & Veatch: This US-based company provides engineering, procurement and construction services for a wide range of industries, including oil and gas. They have experience building mini-refineries in several countries, including Russia.

TechnipFMC: TechnipFMC is a UK-based company that provides engineering, procurement and construction services for the oil and gas industry. They have experience building mini-refineries in various countries around the world.

KBR: KBR is a US-based company that provides engineering, procurement and construction services for a wide range of industries, including oil and gas. They have experience building mini-refineries in several countries, including Russia.

Fluor: Fluor is a US-based company that provides engineering, procurement and construction services to a wide range of industries including oil and gas. They have experience building mini-refineries in several countries including Russia.
Worley: Worley is an Australian engineering company that provides services to the oil and gas, chemicals and energy industries. They have experience building mini-refineries in various countries around the world.
Bechtel: Bechtel is a US-based engineering and construction company that has experience building large and small refineries around the world. They have worked on several projects in Russia, including building small refineries.
Jacobs Engineering: Jacobs Engineering is a US-based company that provides engineering and construction services to a wide range of industries including oil and gas. They have experience designing and building small refineries in Russia and other countries.

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