Lighting bases on the Russian market

Lighting and distribution base industry market in Russia
Transmission towers in Russia

Construction and maintenance of transmission towers is of great importance for Russia. The strength and durability of transmission towers are ensured by methods such as corrosion protection.

One of the methods of protection of transmission towers is “cold galvanization”, which involves the use of zinc-rich primers, which have undeniable advantages, such as:

High-performance protection of steel structures.

Resistant to temperature drops and can be used in cold climates.

Non-flammable.

“VMP HOLDING” is a leading supplier of “cold galvanization” coatings in Russia and offers such coating systems for the protection of steel structures of the power industry and coating systems as:

ZINOL (2 coats) + ALPOL (1 coat)

Total thickness – 120-140 microns

In non-aggressive environments, the ZINOL+ALPOL coating system has an expected service life of 25 years or more. In industrial settings, it has been in use for over 15 years.

Russia’s Integrated Energy System

Russia is the world’s fourth-largest producer and consumer of electricity. Its 440 power plants have a combined installed capacity of 220 GW.

Russia has a parallel electricity grid that covers much of the country. The Russian power grid connects over 3,200,000 km (2,000,000 mi) of power lines, of which 150,000 km (93,000 mi) are high-voltage cables above 220 kV. Electricity generation is mainly based on gas (46%), coal (18%), hydroelectricity (18%), and nuclear power (17%). 60% of thermal generation (gas and coal) comes from thermal and combined heat and power plants. Russia operates 31 nuclear power reactors at 10 sites with an installed capacity of 21 GW.

Equipment manufacturers

The company “Power Machines” is the leading Russian equipment manufacturer with a share of more than 50%.

The unit is engaged in the production, supply, construction, maintenance and modernization of equipment for thermal, nuclear, hydraulic and gas turbine power plants.

The following large international energy equipment holdings have joint ventures or production facilities in Russia:

General Electric, Siemens, Alstom, ABB, Skoda Power, Mitsubishi Heavy Industries, Ansaldo Energy, and Areva.

Power companies in Russia

Territorial generating companies

(TGK-1) – North-West (Leningrad, Murmansk and Karelia regions);

(TGK-2) – North-Central Russia, Vologda and Arkhangelsk regions;

Mosenergo (TGK-3) – Moscow and Moscow region;

(TGK-4) – Southern regions of Central Russia (12 regions in total);

T-Plus Group:

(TGK-5) – Kirov Oblast, Udmurtia, Mari El and Chuvashia;

(TGK-6) – Central East Russia, Penza Oblast;

(TGK-7) – Middle Volga and Orenburg Oblast;

(TGK-9) – Perm Oblast, Sverdlovsk Oblast and Komi Republic;

Lukoil-Ecoenergo (TGK-8) – Southern Federal District;

Fortum:

(TGK-10) – Ural Federal District (except Sverdlovsk Oblast);

– (TGK-11) Omsk and Tomsk Oblasts;

Siberian Generation Company:

Kuzbassenergo- (TGK-12) Kemerovo Oblast and Altai Krai.

Yenisei Territorial Generating Company (TGK-13) – Krasnoyarsk Krai, Khakassia and Tyva;

(TGK-14) – Buryatia and Trans-Baikal Krai.

Transmission and distribution companies
Rosseti
MOESK – Moscow metropolitan area
FGC UES

Technical specifications of electric poles and supports:

Electrical pole foundation

Foundation: Foundation is required to support the structure for transmission towers, lighting poles and transformer installations, etc. in the field of electrical engineering.

For a single wooden, concrete or steel beam foundation, a pit is dug to the required depth. Precast concrete beams or steel beams are placed in the pit.

The concrete mixture is poured layer by layer, tamped each time. The mixture ratio is usually 1:2:4 cement: sand: stone.

The depth of the foundation is usually 1/6 of the beam length.

The typical depth of the foundation pits is as follows:

Bar size (m): 12 15 18

Pillar depth: 1.5 1.7 1.8 1.8 2

The depth of the foundation is usually 1/6 of the beam length.

Beam location:

The beams are located at least 1.5 meters away from fire hydrants, underground cable trenches and 5 meters away from the road and railway boundary.

Beam Height in Distribution System:

10M, 12M, 14M

Beam Range:

Residential Area: 30 to 50 m

Rural Areas: 50 to 60 m

Foundation for 9 m Street Beam:

a) Lean Concrete Ratio 1:3:6 (Cement: Sand: Stone)

Volume: 0.7X 0.7X0.15 = M3

Cement Required per M3 = 220 kg

Cement for Higher Volume = kg

b)) PCC Base in Ratio 1:2:4)

Outer Diameter = 0.540M

Inner Diameter = 0.15M

Height = 1.5 m

Volume = π/4 x (D2-d2) x H

= π/4 x ( ) x 1.5

= 0.321 M3

Cement Required for Ratio = 320 kg per cubic meter

For M3 volume cement required = 320 x = kg

c) Copping ratio 1:2:4

Outer diameter = 0.30M

Inner diameter = 0.14M

Height = 0.3M

Volume = 0.021M M3)

= 0.017 M3

Total cement consumption per pole =a+b+c = = kg

:Earth pit enclosure

Gypsum cement 1:4 = 5.47 kg / M3

Brick masonry 2×0.6×0.45×0.115=0.062M3

2×0.3×0.45×0.115=0.031M3

0.093 M3

Cement consumption: 0.093×95=8.835 kg

Gypsum 4×0.3×0.45 = 0.54M3

4×0.6×0.1 = 0.24M3

2×0.3×0.15 = 0.09M3

1.05×5.47 = 5.749 kg

Total cement consumption

For one earth pit chamber = 14.58 kg

Pillar and telephone feeder base: DB

Slime concrete: 1:3:6

Cement 0.11x 220kg/M3

Brickwork = 2×1.0x0.5×0.075 = 0.075M3

2×0.5 x0.35×0.6 = 0.21M3

0.9 x0.5×0.3 = 0.135

Total =0.42M3

Cement = 0.42x95kg/M3 (Mortar 1:4)

= 39.9 kg

12 mm thick plaster

0.9 x0.3×2 = 0.54M2

Total = 0.84M2

Cement: =0.84x547kg/100M2

= 4.6 kg

For area 0.84M2

Total cement for one foundation = 70 kg

Fixed base of high post:

a) Lean concrete ratio 1:3:6 (cement: sand: stone)

Volume: 0.7X 0.7X0.15 = M3

Cement required per M3 = 220 kg

Cement for higher volume = kg

b)) PCC base in ratio 1:2:4)

0.5×0.5×0.1 = 0.25M3x320 = 80 kg

Height = 1.5 m

Cement required for ratio = 320 kg per cubic meter

c) Coupling ratio 1:2:4

0.3×0.3×0.045×320 = 14.40 kg

Total cement consumption per beam

=a+b+c = = kg

Electrical section structure

Transmission and distribution

The Unified Energy System (UES) of the Russian Federation includes 71 regional energy systems, which in turn form 7 unified energy systems: Eastern, Siberian, Ural, Middle Volga, Southern, Central and Northwestern. All power systems are connected by inter-system high-voltage power lines with a voltage of 220-500 kV and above and operate in synchronous (parallel) mode.

Unified Energy System

UES is a unique system that supports economic benefits for both the population and the industry of the Russian Federation. The technical basis of the UES includes:

The UES power complex includes 846 power plants with a capacity of over 5 MW. As of January 1, 2020, the total installed capacity of UES power plants amounted to 246,342.45 MW.
A total of 3.018 million km of power lines.
A power supply regulation system that physically unites all power facilities with a current frequency of 50 Hz.
The organizational basis of the UES includes:
Seventy-four power suppliers that supply electricity and thermal energy to consumers throughout the Russian Federation.
Thirty-four large power plants that operate independently on the federal (national) wholesale electricity market.
A team of Russian scientists has built a small Tesla tower capable of transmitting large amounts of electricity wirelessly.

“Research Facility for High-Voltage Generators of Marx and Tesla”

The facility is located about 40 miles from Moscow and is currently called the “Research Facility for High-Voltage Generators of Marx and Tesla”. When activated, the generators can meet the energy needs of the entire country for about 100 microseconds.

Due to the high cost of maintenance, the facility is activated only on a limited basis. When it is, lightning discharges onto a platform that sends electricity out. According to Rossiya-1 TV channel; When the facility is operating, the static load in the “hot zone” is so high that the hairs of anyone present there stand on end.

Top Companies in the Lighting and Distribution Substation Industry in Russia
“JSC Russian Grids”

Is the largest electricity transmission and distribution grid company in Russia and, according to the company, one of the largest electricity transmission and distribution grid companies in the world in terms of the length of transmission and distribution lines and installed transformer capacity.

The asset portfolio of “JSC Russian Grids” includes 43 subsidiary and affiliated joint-stock companies, including interests in 16 interregional distribution grid companies (IDGCs/RDGCs) and the Federal Grid Corporation of Russia. The controlling shareholder is the Russian government, which owns 85.3% of the shares.

“The total network extension of the operating subsidiaries of JSC Russian Grids exceeds 2.3 million km. The definition of a smart grid in Russia is primarily the technological integration of power grids, consumers and power generators into an automated integrated system.

“QINGDAO MEGATRO HOLDING INC”

This Chinese holding company consists of three product groups with three factories.

The first factory produces steel structures, power transmission steel towers, telecommunication towers, related electrical materials, wind turbines, wind towers, power flanges, steel structure construction and import and export.

The second factory produces building materials and furniture.

The third factory is related to seaweed products, including sodium alginate, sugar alcohol, seaweed fertilizer, alginate mask, sorbitol liquid, sorbitol powder, mannitol, alginic acid, propylene glycol alginate, potassium alginate, sodium alginate, seaweed fertilizer, seaweed fertilizer powder, iodine, fucoidan, etc.

MEGATRO is headquartered in Qingdao, Shandong Province, with factories in Qingdao and Rizhou, Shandong Province, and was established in 2007.

Dezhou Stahlturm Tower Industry Co., Ltd

Dezhou Stahlturm Tower Industry Co., Ltd was established in 1978 and is located in Hengshui Economic Development Zone, Hebei Province, adjacent to Xingang Tianjin, an important port in northern China. Its main products include: communication tower, transmission tower, electric power steel tower, microwave steel tower, radio and television tower, steel pole, spark protection wire tower, artistic decorative steel tower, factory steel structure, substation steel structure, substation steel structure, hothouse, etc.

Dezhou Stahlturm Tower Industry Co., Ltd covers an area of ​​250,000 square meters and has a registered capital of 350 million yuan, with a total workforce of 1,100. The company specializes in manufacturing a series of communication towers, microwave towers, radio and television towers, lightning protection towers, and omnidirectional light resonance (DVOR) networks.

Vijay Transmission Private Limited

The company is a manufacturer and exporter of transmission and telecommunication towers, earthing bars, electroforged GI grating, perforated galvanized steel cable tray, MS industrial foundation bolts, steel guard tower, steel structures, steel structures, and also provides structural services, galvanizing services, and more.

Vijay Transmission Private Limited is strategically located in central India, Raipur (Chhattisgarh), to serve all parts of the country, and enjoys major advantages in the availability of raw materials, power, skilled manpower, and logistics. With over five decades of experience in the iron and steel industry, VSC conceptualized VTPL in 2007 as they identified the huge market potential of India’s power, railway and infrastructure equipment industry.

Key and important factors for the presence of Iranian manufacturers in the Russian market

According to the initial research conducted on the lighting and distribution base industry in the large Russian market and considering the key factors:

High and consistent quality of Iranian products

Preferential tariffs on import duties of Iranian goods to Russia

Low export costs of Iranian products to Russia compared to Western and Chinese goods

The proximity and proximity of Iran and Russia as a logistical advantage and the possibility of exporting Iranian goods to Russia by various methods such as land, rail and sea transportation in the shortest time and at low shipping prices

The fact that the majority of the market is empty of famous Western brands

The possibility of rapidly expanding market share and access to the competitive and trade space in Russia

It can be said that there is a high economic justification for the entry of the esteemed company “Hanico” into the large Russian-Eurasian market, and the “Fardad” Group of Companies is proud to establish effective and successful joint cooperation in this direction.